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L&T 3 PIECE DESIGN BALL VALVE FULL BORE



L&T 3-Piece Design Ball Valve (Full Bore): Technical Overview & Specifications

The L&T 3-Piece Design Full Bore Ball Valve is a heavy-duty industrial valve engineered for bi-directional flow shut-off in high-pressure and critical process applications. The full-bore (full port) configuration ensures the internal bore diameter matches the pipe's internal diameter, resulting in unrestricted flow and minimal pressure drop across the valve. Its 3-piece bolted design allows the center section containing the ball and seats to be swung out or removed for online maintenance without disturbing the connected pipeline flanges.

Feature / Parameter

Technical Specifications

Bore Type

Full Bore (Full Port) — Maximum flow capacity ($C_v$)

Size Range

DN15 to DN300 (1/2" to 12")

Pressure Ratings

ASME Class 150, Class 300, Class 600, and ASME Class 800 (Forged)

Body Construction

3-Piece Bolted (Center body with two end connectors)

Body Materials

Forged Carbon Steel (A105), Cast Carbon Steel (WCB), Stainless Steel (CF8 / CF8M / SS316)

Seat / Seal Materials

PTFE, R-PTFE (Reinforced PTFE), Devlon, PEEK (for high temp/pressure)

End Connections

Screwed (NPT / BSP), Socket Weld (SW), Butt Weld (BW), Flanged (ANSI B16.5)

Design Standards

API 6D, BS EN ISO 17292 (BS 5351), ASME B16.34

Testing Standards

API 598, ISO 5208, API 6FA / ISO 10497 (Fire Safe Certified)

Key Design & Operational Features

  • Swing-Out Center Section: The 3-piece construction enables easy replacement of seats and seals in-line, drastically reducing plant downtime during routine servicing.
  • Blowout-Proof Stem Design: Bottom-entry stem loading with an integral shoulder prevents stem ejection under internal line pressure surges.
  • Fire-Safe Construction: Engineered with secondary metal-to-metal seating that ensures positive sealing even if soft PTFE seats burn out during a fire.
  • Anti-Static Device: Spring-loaded contact pins ensure continuous electrical grounding between the ball, stem, and valve body to dissipate static electricity build-up.
  • ISO 5211 Mounting Pad: Standardized top flange integration allows direct mounting of pneumatic or electric rotary actuators without specialized brackets.

Common Industrial Applications

  • Hydrocarbon refining, oil & gas transportation lines, and petrochemical plants
  • High-pressure steam utilities, boiler feed lines, and thermal fluid networks
  • Chemical processing plants handling corrosive or abrasive media
  • Industrial gas distribution networks and compressed air lines

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